Passion Robotics Services supplies KUKA robot spare parts across India from its workshop in Pune, and into Europe through its German branch. We cover the KR C2, KR C4 and KR C5 controller generations, including units KUKA no longer supports.
The range covers smartPAD and KCP teach pendants, KPP power packs, KSP servo packs, CCU and MFC cards, RDC boxes, control PCs, motors, reducers and cables. Each part is tested on an in-house rig before dispatch and carries a one-year warranty. The numbers we are asked for most are the KR C4 smartPAD (00-168-334 and 00-216-801), the smartPAD-2 for KR C5 (00-291-556) and the KPP 600-20-3x20 power pack (00-245-213). Send the part number from your own label and a quote usually comes back within one business day.
Last updated: 30 October 2026
The components we are asked for most, what they do, which cabinet they belong to, and the fault that usually brings them to us. Use it to check you are ordering the right thing before you order it.
| Part number | Component | Controller generation | Typically replaced when |
|---|---|---|---|
| 00-130-547 00130547 · 0000130547 | KCP2 teach pendant with 10 m cable | KR C2 ed05 | Cracked screen, dead membrane keys, damaged enabling switch |
| 00-168-334 00168334 · 0000168334 | KCP4 smartPAD 1.0 | KR C4 | Cracked touch screen, unresponsive keys, strain damage at the plug |
| 00-216-801 00216801 · 0000216801 | smartPAD with 0.25 m stub cable | KR C4 | Whole-pendant replacement on cells that plug the pendant into a separate 10 m extension cable |
| 00-216-802 00216802 · 0000216802 | smartPAD with 0.25 m + 10 m cable | KR C4 | Whole-pendant replacement where the cable needs replacing too |
| 00-291-556 00291556 · 0000291556 | smartPAD-2 with 10 m cable | KR C5 | Cracked touch screen, unresponsive keys, strain damage at the plug |
| 00-181-563 00181563 · 0000181563 | smartPAD connecting cable, 10 m | KR C4 | Intermittent pendant dropouts, crushed or trapped cable |
| 00-174-901 00174901 · 0000174901 | smartPAD extension cable, 10 m | KR C4 | Dropouts on 0.25 m-stub pendants — always rule the cable out before replacing a pendant |
| 00-320-104 00320104 · 0000320104 | smartPAD-2 connecting cable, 10 m | KR C5 | Pendant communication faults that turn out to be the cable, not the pendant |
| 00-245-213 00245213 · 0000245213 | KPP 600-20 3x20 power pack | KR C4 | DC-link and drive-bus faults, repeated contactor trips |
| 00-154-293 00154293 · 0000154293 | Control PC motherboard, FSC D1688 (USB support) | KR C2 ed05 / KR C2 lr | Controller will not boot; board and BIOS battery age out together |
| 00-187-043 00187043 · 0000187043 | X11 connector bypack | KR C4 | Safety-interface rework, damaged plug housings |
| 00-176-743 00176743 · 0000176743 | Cabinet fan, 24 V radial, speed-controlled, long cable | KR C4 | Over-temperature warnings, dust-clogged bearings |
KUKA part numbers run in the form 00-xxx-xxx and are also written without hyphens (00216801) or as a ten-digit article number (0000216801). The same assembly can carry different numbers across options and revisions: the KR C4 smartPAD alone ships as 00-168-334, 00-216-801 or 00-216-802 depending on the cable. Send us the number from your label and we will confirm the exact variant before quoting.
2000s-era cabinet, long out of OEM support
Control PC and motherboard, MFC3 and DSE-IBS cards, KSD servo drives, KPS power supply, KCP2 pendant (00-130-547), drive and motor cables, cabinet fans. Booting faults and pendant failures dominate; both are usually repairable rather than replaceable.
The volume generation on Indian floors today
smartPAD (00-168-334) and its cables, KPP power packs, KSP servo packs, CCU_SR, SIB and SIB extended, control PC and its fan, RDC box and resolver cables, X11/X19/X21/X65 connectors, backup batteries. Pendant damage, cable strain and DC-link faults are the common three.
Current generation
smartPAD-2 (00-291-556) and cables, drive packs, CCU, control PC and safety hardware. Mostly warranty-age equipment; we source parts and handle the work OEM service will not schedule quickly.
Most wrong-part orders come from reading the robot model off the arm and stopping there. The controller generation matters as much as the robot.
We supply parts and we repair them, so we have no reason to push you either way. When a repair is the better answer for your situation, we say so.
| Condition | What it means | Testing | Warranty |
|---|---|---|---|
| New | Unused stock, original packaging where supplied that way | Function-checked before dispatch | 1 year from purchase |
| Refurbished | Stripped, worn components replaced, rebuilt to working spec | Full run on our test rig | 1 year from purchase |
| Tested used | Working pulled unit, cleaned and verified | Full run on our test rig | 1 year from purchase |
| Repaired (your unit) | Your own component, fault repaired at board level | Validated on the rig before return | 6 months from repair |
The full catalogue across every platform we supply.
Diagnosed before it is quoted, six-month warranty.
Catch the wear part before it stops the line.
Hands-on, on live KUKA equipment.
Brand, model, controller generation and a photo of the label is enough to get a firm price and a real lead time.
KR C2 and KR C2 edition05, KR C4 and KR C4 compact, and KR C5 and KR C5 micro. KR C2 generation parts are a large part of what we do, because those cells are still productive and KUKA no longer supports them.
The smartPAD used on KR C4 cabinets is listed as 00-168-334 (smartPAD 1.0), 00-216-801 (with 0.25 m stub cable) or 00-216-802 (with 0.25 m and 10 m cable). The smartPAD-2 used on KR C5 is 00-291-556, and the KCP2 pendant for KR C2 ed05 is 00-130-547. Variants exist by option and revision, so send us the number from your own label and we will confirm the exact match before quoting.
Often not. Intermittent dropouts are more often the cable than the pendant: the 10 m connecting cable (00-181-563) or extension cable (00-174-901) on a smartPAD, or the 10 m cable (00-320-104) on a smartPAD-2. Keys, display and emergency stop can also be repaired at component level without replacing the whole pendant. Swap or test the cable before you buy one.
Yes. Touch screens, membranes, enabling switches, housings and cables are all repairable at component level, validated on a test rig and returned with a six-month warranty. It is usually a fraction of replacement cost, and we will tell you when it is not worth doing.
The KPP (KUKA Power Pack) is the drive power supply that feeds the DC link in a KR C4 cabinet. The KSP (KUKA Servo Pack) is the axis drive module that actually drives the motors — a KR C4 typically carries one KSP for axes 1-3 and another for axes 4-6. A DC-link or bus fault usually points at the KPP; a single-axis fault usually points at a KSP.
Yes, and it is a core part of the business. KR C2 generation cells are still capable machines; the usual reason they get scrapped is that nobody will support them. We source refurbished stock, repair the unit you already have, or re-engineer the function — including Interbus to Profinet conversion so an older cell can sit on the same network as the rest of the plant.
Yes — complete packs, retraction systems, corrugated hose from NW 29 to NW 95, end fittings, brackets, ball clamps and sleeving, for arc welding, spot welding, pneumatic and vacuum handling, built to the application rather than sold as a fixed kit.
Yes, anywhere in India from our Pune facility, and into Europe through our branch in Germany. Lead times are quoted up front rather than after you order.