smartPAD and KCP teach pendants, KPP power packs and KSP servo packs, CCU and MFC cards, RDC boxes, control PCs, motors, reducers and cables — for KR C2, KR C4 and KR C5, including generations KUKA no longer supports. Tested on our own rigs and sold with a one-year warranty.
The components we are asked for most, what they do, which cabinet they belong to, and the fault that usually brings them to us. Use it to check you are ordering the right thing before you order it.
| Part number | Component | Controller generation | Typically replaced when |
|---|---|---|---|
| 00-130-547 | KCP2 teach pendant | KR C2 / KR C2 ed05 | Cracked screen, dead membrane keys, damaged enabling switch |
| 00-168-334 | KCP4 smartPAD | KR C4 | Cracked touch screen, unresponsive keys, strain damage at the plug |
| 00-291-556 | smartPAD-2 | KR C5 | As above, on KR C5 cabinets |
| 00-216-801 | smartPAD membrane / keypad overlay | KR C4 | Individual keys stop registering long before the pendant is dead |
| 00-181-563 | smartPAD connecting cable, 10 m | KR C4 | Intermittent pendant dropouts, crushed or trapped cable |
| 00-320-104 | X19 cable, 10 m | KR C4 | Pendant communication faults that turn out to be the cable, not the pendant |
| 00-174-901 | Teach pendant cable, 10 m | KR C4 | Same — always rule the cable out before replacing a pendant |
| 00-245-213 | KPP 600-20-3x20 power pack | KR C4 | DC-link and drive-bus faults, repeated contactor trips |
| 00-154-293 | Control PC motherboard (D1688-K32-GS) | KR C2 ed05 | Controller will not boot; board and BIOS battery age out together |
| 00-187-043 | X11 connector bypack | KR C4 | Safety-interface rework, damaged plug housings |
| 00-176-743 | Cabinet cooling fan | KR C2 / KR C4 | Over-temperature warnings, dust-clogged bearings |
KUKA part numbers run in the form 00-xxx-xxx and the same assembly can carry different numbers across options and revisions. Send us the number from your label and we will confirm the exact variant before quoting.
KUKA identifies parts two ways at once: a numeric 00-xxx-xxx material number on the label, and a functional abbreviation printed on the unit itself. Knowing the abbreviations tells you what a board does before you have found any number at all.
| Prefix / designation | What it identifies |
|---|---|
| KPP | KUKA Power Pack — the drive power supply in a KR C4 cabinet, feeding the DC link |
| KSP | KUKA Servo Pack — the axis drive module; a KR C4 usually carries one for axes 1-3 and one for 4-6 |
| KSD | KUKA Servo Drive — the equivalent single-axis drive module in a KR C2 cabinet |
| CCU | Cabinet Control Unit — power distribution and cabinet-level control on KR C4 and KR C5 |
| MFC | MultiFunction Card — the KR C2 interface card between the control PC and the drive bus |
| DSE-IBS | Digital Servo Electronics — the KR C2 servo control card that talks to the MFC |
| RDC | Resolver Digital Converter — the box in the robot base that reads axis resolvers |
| KPC | KUKA Control PC — the industrial PC that runs KUKA System Software |
| SIB | Safety Interface Board — the safety I/O interface, standard or extended |
| EMD | Electronic Mastering Device — the probe used to master and re-zero axes |
2000s-era cabinet, long out of OEM support
Control PC and motherboard, MFC3 and DSE-IBS cards, KSD servo drives, KPS power supply, KCP2 pendant (00-130-547), drive and motor cables, cabinet fans. Booting faults and pendant failures dominate; both are usually repairable rather than replaceable.
The volume generation on Indian floors today
smartPAD (00-168-334) and its cables, KPP power packs, KSP servo packs, CCU_SR, SIB and SIB extended, control PC and its fan, RDC box and resolver cables, X11/X19/X21/X65 connectors, backup batteries. Pendant damage, cable strain and DC-link faults are the common three.
Current generation
smartPAD-2 (00-291-556) and cables, drive packs, CCU, control PC and safety hardware. Mostly warranty-age equipment; we source parts and handle the work OEM service will not schedule quickly.
Most wrong-part orders come from reading the robot model off the arm and stopping there. The controller generation matters as much as the robot.
We supply parts and we repair them, so we have no reason to push you either way. When a repair is the better answer for your situation, we say so.
| Condition | What it means | Testing | Warranty |
|---|---|---|---|
| New | Unused stock, original packaging where supplied that way | Function-checked before dispatch | 1 year from purchase |
| Refurbished | Stripped, worn components replaced, rebuilt to working spec | Full run on our test rig | 1 year from purchase |
| Tested used | Working pulled unit, cleaned and verified | Full run on our test rig | 1 year from purchase |
| Repaired (your unit) | Your own component, fault repaired at board level | Validated on the rig before return | 6 months from repair |
The full catalogue across every platform we supply.
Diagnosed before it is quoted, six-month warranty.
Catch the wear part before it stops the line.
Hands-on, on live KUKA equipment.
Brand, model, controller generation and a photo of the label is enough to get a firm price and a real lead time.
KR C2 and KR C2 edition05, KR C4 and KR C4 compact, and KR C5 and KR C5 micro. KR C2 generation parts are a large part of what we do, because those cells are still productive and KUKA no longer supports them.
The KCP4 smartPAD used on KR C4 cabinets is commonly listed as 00-168-334, and the smartPAD-2 used on KR C5 as 00-291-556. The KCP2 pendant for KR C2 is 00-130-547. Variants exist by option and revision, so send us the number from your own label and we will confirm the exact match before quoting.
Often not. Intermittent dropouts are more frequently the connecting cable (00-181-563) or the X19 cable (00-320-104) than the pendant itself, and a failing membrane (00-216-801) can be replaced without replacing the whole unit. Swap or test the cable before you buy a pendant.
Yes. Touch screens, membranes, enabling switches, housings and cables are all repairable at component level, validated on a test rig and returned with a six-month warranty. It is usually a fraction of replacement cost, and we will tell you when it is not worth doing.
The KPP (KUKA Power Pack) is the drive power supply that feeds the DC link in a KR C4 cabinet. The KSP (KUKA Servo Pack) is the axis drive module that actually drives the motors — a KR C4 typically carries one KSP for axes 1-3 and another for axes 4-6. A DC-link or bus fault usually points at the KPP; a single-axis fault usually points at a KSP.
Yes, and it is a core part of the business. KR C2 generation cells are still capable machines; the usual reason they get scrapped is that nobody will support them. We source refurbished stock, repair the unit you already have, or re-engineer the function — including Interbus to Profinet conversion so an older cell can sit on the same network as the rest of the plant.
Yes — complete packs, retraction systems, corrugated hose from NW 29 to NW 95, end fittings, brackets, ball clamps and sleeving, for arc welding, spot welding, pneumatic and vacuum handling, built to the application rather than sold as a fixed kit.
Yes, anywhere in India from our Pune facility, and into Europe through our branch in Germany. Lead times are quoted up front rather than after you order.