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Robot spare parts, repair, maintenance and training

The whole automation lifecycle under one roof: source the part, repair the unit, maintain the cell, train the people who run it, and re-engineer the controls when the original supplier stops answering. Everything is tested on our own rigs and sold with a written warranty.

Where to start

Six things we do, each with its own page

Sales, repair, engineering and training under one roof. Pick the one you came for — each page has the detail, the brands covered and the warranty terms in writing.

Sales

Used & refurbished equipment

We hold our own stock. Used units are tested on our bench, confirmed working, then packed and sent. New equipment is available to order alongside it. Everything we sell carries a one-year warranty from the date of purchase.

  • PLCs, AC/DC & servo drives, servo motors, operator panels
  • Robots, teach pendants & robot spare parts
  • Membranes, LCDs, touch screens, IGBTs & electronic components
Tested teach pendants, servo motors, drives and control boards ready for dispatch
Product CategoryKey Components
PLCs & ControllersSiemens, Allen-Bradley, Omron, Mitsubishi, GE Fanuc
Drives & MotorsAC/DC Drives, Servo Motors, Servo Drives
Operator InterfacesHMI Panels, LCD Displays, Touch Screens, Keypads
Electronic PartsIGBT Modules, Fans, Batteries, Box Enclosures
Robot Spare Parts

We supply spare parts for every major robot brand

Teach pendants, gear units, servo motors, drives, electronic cards, controllers and dresspacks. If it keeps an industrial robot running, we source it, test it and ship it — new, refurbished and tested used, across every major platform.

KUKAFANUCABBYASKAWASumcab RoboticsRobotic SolutionsHEW KabelRAVITEXWETACSiemensBeckhoffMurr ElektronikWeidmüllerEFFECTOWalther PräzisionCastrol
Robotic Dresspacks

Dresspacks, built around the application

A dresspack carries power, signal, air and process media from the robot base out to the tool, through six axes that never stop moving. When one fails, the stoppage usually gets blamed on something else first.

We supply and build packs for arc welding, spot welding, pneumatic and vacuum handling, and design from scratch when a standard kit does not fit. We also install them, tune the routing against the robot program, inspect them on a schedule, and repair them when they fail.

  • Spring, linear, fixed-guided and cobot routing systems
  • Corrugated hose NW 29 to 95, smooth tube, end fittings and sleeving
  • Brackets, cantilevers, baskets, ball clamps and pivot bearings
  • Repair with a binding price quoted before work starts, six-month warranty
See the full dresspack range
Robot dresspack routed along the forearm to the tool
Repair

Repair & refurbishment

Every repair is validated on our own test rigs before it goes back, so secondary faults get caught before the unit ships. All repairs carry a six-month warranty. We service Siemens, Allen-Bradley, Omron, Mitsubishi, GE Fanuc, Hitachi, Telemecanique, Schneider, Modicon and VIPA.

  • HMI: membrane, touch screen, LCD, electronic cards, frames
  • PLC: CPU, digital/analog I-O cards, communication cards
  • Industrial PC: BGA chips, power boards, disk-image backup
  • Mechanical: inline wrists, counterbalance systems, motors, gear units, dresspacks
How a repair runs, start to finish
Technician inspecting a control board under an illuminated magnifier at the Passion Robotics repair bench
Engineering

Engineering services

Control systems drawn up around the machine you actually have. We look for what is wearing out or no longer supported before it stops the line.

Process Automation

Renew or redesign automation control systems, including Siemens S7 conversions sized to your machine's actual capacity.

Machine Automation

Electrical design for new machine logic: panel construction, cable assembly, dresspack routing and SCADA programming for the HMI.

Conversion Projects

Modernize legacy controls

Obsolete controllers and unsupported PLC platforms are the biggest risk on an older line. We re-engineer around them, upgrading the control architecture while leaving the mechanics you already trust in place.

PLC Upgrades

Legacy S5 migrated to S7 hardware. Program logic is reviewed, re-validated and documented, so operators do not have to re-learn the machine.

SIMATIC S5S7-300/400S7-1200S7-1500

Robot Controller

KUKA KRC4 controllers converted from Interbus to Profinet, so older robot cells sit on the same network as the rest of the plant.

KRC4 InterbusKRC4 Profinet

Operator Panels

Discontinued operator panels replaced with current-generation hardware, screens and all.

Discontinued HMINext-gen panel
Robot Projects

Robots, deployed for the job

Robot selection sits inside an engineering project: layout planning, grippers, holder arms, fixtures, pneumatic valves, dresspack routing and PLC control, all specified together. Robots come out of our own stock, get tested on the rigs, and are matched to the application before we quote.

Applications: gas welding, plasma cutting, trimming, machine feed, press feed, palletizing, packaging, painting and more.

Robot welding application cell
AMC & Preventive Maintenance

Don't wait for a breakdown

Scheduled inspection, preventive servicing and priority support, so failures get caught before they cost you a shift.

What's covered
  • Scheduled preventive-inspection visits to your floor
  • Gearbox servicing, lubrication and joint calibration
  • Controller health checks: fan and filter cleaning, battery and memory-backup status
  • Dresspack inspection: retraction function, clamp security, abrasion and sleeving
  • Wear-part forecasting, so parts get replaced before they fail
  • Priority spare-parts hold and expedited dispatch

24-hour fault-line support

Emergency hotline for critical unplanned downtime. Same-day diagnosis and priority component dispatch for AMC subscribers.

+91 97663 44930

sales@passionrobotics.in

Training

Hands-on training, on real equipment

Robot programming and PLC/HMI maintenance are skills your team keeps for the life of the line. Training runs on working cells and controllers, so operators can run, adjust and troubleshoot what we hand over.

Robot programming & operation

KUKA / FANUC / ABB / YASKAWA

Teach-pendant programming, path editing, I/O configuration and safe manual operation.

PLC / HMI maintenance

ANY MAKE

Reading ladder logic, fault diagnosis, HMI navigation and routine preventive checks.

Tooling & changeover

END-OF-ARM EQUIPMENT

Gripper and tool-station changeover, calibration, and end-of-arm tooling care.

Dresspack care

PERIPHERAL MAINTENANCE

Routine inspection, clamp and sleeving checks, and safe component replacement on the arm.

Mobile training cell

A wheeled training rig that brings a working cell to your floor or ours. No fixed lab needed. Built around a 6-axis robot with a linear track for extended reach, a conveyor module, an HMI and PLC control panel, a mechanical finger gripper, a vacuum gripper and a milling tool station.

How training runs

At your plant. The mobile cell travels to you, so operators train on the shift pattern they actually work.

At our workshop. Small groups on live robots, controllers and test rigs, away from production pressure.

Alongside a project. Training folded into commissioning, so your team is handed a cell they already know.

Training

Book training for your team.

Training bundled with an AMC means your people pick up the preventive-check routines alongside our visits, which cuts down how often you need to call anyone in.

FAQ

Questions we get asked most

Which robot and PLC brands do you support?

For robots: KUKA, FANUC, ABB, Yaskawa and other major platforms. For PLCs, HMIs and industrial PCs: Siemens, Allen-Bradley, Omron, Mitsubishi, GE Fanuc, Hitachi, Telemecanique, Schneider, Modicon and VIPA.

Can you convert a KUKA KRC4 controller from Interbus to Profinet?

Yes. We convert KUKA KRC4 controllers from Interbus to Profinet so older robot cells can sit on the same network as the rest of the plant.

Do you support Siemens S5 to S7 migrations?

Yes, full S5 to S7 hardware and logic migration across S7-300/400, S7-1200 and S7-1500, with program logic reviewed, re-validated and documented so operators don't need to re-learn the machine.

Do you work outside India?

Yes. Alongside our Pune headquarters, we operate an overseas branch in Germany and serve manufacturers in both India and Germany.

How do I get a quote for a repair or dresspack?

Send the brand, model and fault (or the pack/robot photos and application) through the quote form, phone or WhatsApp. Most quotes come back within one business day, and dresspack repairs are typically diagnosed, quoted and returned inside a week.

Enquire